Modules

0101 Marking Out, Measurement, Fitting & Assembly

0102 Metal Cutting Processes 1 - Turning

0103 Metal Cutting Processes 2 - Milling

0104 Basic Machining - Turning & Milling

0106 Basic Machining & CNC

0108 Metal Cutting Processes and Fitting

0109 Basic Machining and Fitting

1481 Integrated Engineering Project (4 weeks)

• Marking out for fitting and machining.
• Material removal by hand processes or power tools (filing, drilling, threading, and reaming).
• Workshop measurement.
• Surface roughness evaluation using comparison methods.
• Working to BS 4500 (limits and fits).
• Methods of mechanical joining and assembly.
• Use of fasteners.

• Introduction to lathe work and metal cutting principles.
• Applications and limitations of turning processes.
• Lathe construction, tooling, typical turning operations, and setting up procedures.
• Types of threads.
• External thread cutting.
• Lubrication and citting fluids.
• Safety and maintenance features.

• Introduction to milling.
• Applications and limitations of milling processes.
• Machine types and construction.
• Tooling, typical milling operations and setting up procedures.
• Jigs and fixtures.
• Safety and maintenances features.
• Use of dividing heads.

• Introduction to turning and milling.
• Applications and limitations.
• Types and construction of centre lathe and vertical milling machine.
• Tooling, typical operations, and setting up procedures.
• Safety and maintenance features.

• Introduction to turning and milling.
• Applications and limitations.
• Types and construction of centre lathe and vertical milling machine.
• Tooling, typical operations, and setting up procedures.
• Safety and maintenance features.
• Introduction to CNC milling and basic part programming.

• Use of common hand tools including files, hacksaw, hammer, scriber, calipers, dividers, steel rule, chisel, surface plate, surface gauge, vernier calipers, micrometer, vee-block, centre punch.
• Marking out principal and hands-on practice on marking out tools.
• Fitting practice including filing, sawing, drilling, reaming, and thread cutting. Introduction to turning and milling processes.
• Applications and limitations of each machining process.
• Construction of centre lathe and vertical milling machine.
• Use of tooling and set up procedures.
• Safety and maintenance features in using these machines.
• Hands-on practice including turning, facing, parting off, taper turning, face milling, side milling, boring, and slot milling.

• Use of common hand tools including files, hacksaw, hammer, scriber, calipers, dividers, steel rule, chisel, surface plate, surface gauge, vernier calipers, micrometer, vee-block, centre punch.
• Marking out principal and hands-on practice on marking out tools.
• Fitting practice including filing, sawing, drilling, reaming, and thread cutting. Introduction to turning. Applications and limitations.
• Types and construction of centre lathe.
• Tooling, typical operations, and setting up procedures.
• Safety and maintenance features.
• Hands-on practice including turning, facing, parting off, taper turning, face milling.

• This training module aims to develop students a good understanding on the design and make of an engineering device.
• Training Contents :- Design and drafting. Choice and selection of engineering materials, equipemnt, and processes. Project planning, control, coordination, and costing.
• Workshop activities include :- Use and application of conventional machine tools - lathe, milling machine, shaping machine, and grinding machine. Use and application of AMT equipment CNC lathe & CNC milling, Electro Discharge Machining, Wire-cut EDM, CNC Grinding, Laser material processing, and precision measurement using CMMs.
• Fitting, assembly, and testing of the project.