Introduction
Introduction
Objective
Design
Design Scope
Alternative
Preliminary Design
Working principle
Machine's control
Introduction
Buttons on the panel and their usages
Touch Panel
Manufacturing
Materials and cost calculation
Manufacturing by parts
Work flow
Planning
Division of Labour
Miscellaneous
Conclusion
Group members intro
Project files
Snap-shots

Index


List of Materials

About the materials using of this epoxy dispenser machine, we mainly use stainless steel to manufacture the epoxy dispensers' tanks and also valves. For the turntable part we use Aluminum profiles to form the table of this machine and also the skeleton of the turntable. Then there are some parts just as gears we use iron, mild steel and copper to manufacture it. Besides using raw materials to manufacture it, we also bought some accessories just as different kinds of screws. The details are combined with the cost of materials and parts which is attached in the followings.

Cost calculation

About the cost calculation, it is divided into three parts. These are Mechanical parts, Pneumatic parts and control units, and Electrical parts. Mechanical Parts include profile, Aluminum, stainless steel blocks and shafts etc. It costs about $7,000. Pneumatic parts include Mitsubishi PLC and touch panel, and also SMC pneumatic tools. It's about $10,000. Electrical parts are bought from RS which cost about $3,000. Some of parts we still not have the exact value of price but we can estimate it. To sum up it totally cost around $20,000. The details are contained in the following tables.

Electrical parts

Item

Description

Brand

Stock No

Usage

unit

unit price

Total price

1

Switching power supply
Vout: 24Vdc, 4.3A

(RS Catalog: P.510)

466-5948

1

pc

$810

$810

2

Illuminated Red Switch

(RS Catalog: P.1085)

199-172

2

pc

$27.6

$55.2

3

E.stop Mushroom Button

(RS Catalog: P.960)

318-979

1

pc

$209

$209

4

Non-illuminated Momentary Push Button

(RS Catalog: P.1068)

841-609

3

pc

$108

$324

5

22# AWG Red Wire

NA

NA

50

meter

$0

6

22# AWG Black Wire

NA

NA

50

meter

$0

7

22# AWG Yellow Wire

NA

NA

50

meter

$0

8

Roller limit Switch

(RS Catalog: P.1104)

159-4449

4

pc

$20.2

$80.8

9

Foot Switch non-latching

(RS Catalog: P.1053)

211-0711

1

pc

$890

$890

10

LED Beacons Indicator

(RS Catalog: P.1217)

326-0722

1

pc

$369

$369


Mechanical parts

Item

Description

Brand

Part No

Usage

unit

unit price

Total price

1

Profile 80x40

Item

0.0.026 .34

6

meter

415.5

2

Profile 40x40

Item

0.0.026 .33

6

meter

225.1

3

Standard-Fastening Set 8

Item

0.0.026 .07

20

pc

10.9

4

Universal Butt-Fastening Set 8

Item

0.0.265.46

8

pc

5

Knuckle Foot D 70 M 10x75

Item

0.0.439.29

4

pc

6

Base Plate / Transport Plate 8 80x40, M10

Item

0.0.440.71

4

pc

7

T-Slot Nut 8 Zn M5

Item

0.0.373.44

10

pc

8

T-Slot Nut 8 St M5

Item

0.0.420.05

10

pc

9

Taper Roller Bearing

SKF

32010X

1

pc

10

Deep Groove Ball Bearing

SKF

61807

1

pc

11

Yellow label Steel (S 50C ) DIA 7 "X 2" Long

Wing Fung

1

pc

12

Yellow label Steel (S 50C ) DIA 150mm x 101mm Long

Wing Fung

1

pc

13

Yellow Label Steel (S 50C ) DIA 3.5" X 12" Long

Wing Fung

1

pc

14

Al Plate (#6061) 3/8" X 8" X 8"

Wing Fung

1

pc

15

Al Plate (#6061) 1/2" X 2" X 24"

Wing Fung

1

pc

16

Telton 12mm x 2" x 8"

Wing Fung

1

pc

17

S.S. Plate 1/2" X 6" X 6"

Wing Fung

2

pc

18

S.S. Plate 1/2" X 3" X 6.5"

Wing Fung

2

pc

19

S.S. Square Bar 1/2" X 1/2" X 6"

Wing Fung

4

pc

20

S.S. Plate DIA 8" X 1/2"

Wing Fung

2

pc

21

S.S. Tube DIA 6" X 3 Thickness X 10"

Wing Fung

2

pc

22

Angle Bar 3" X 3" X 6mm thickness

Wing Fung

1

pc


Pneumatic parts and control units

Item

Description

Brand

Part No

Usage

unit

unit price

Total price

1

PLC

Mitsubishi

FX2N-48MR-D

1

pc

$0.00

2

Programming Cable

Mitsubishi

SC09

1

pc

$0.00

3

Touch Panel

Mitsubishi

F930GOT-BWD-C

1

pc

$0.00

4

Double acting cylinder

SMC

CDQ2B20-40DM

2

pc

$137.60

$275.20

5

Auto Switch for CY-1 and CY-2

SMC

DA 73L

4

pc

$84.00

$336.00

6

Double acting cylinder

SMC

MDBB63-150

1

pc

$678.80

$678.80

7

Auto Switch for CY-3

SMC

DA 54L

2

pc

$125.20

$250.40

8

Axia Foot Type

SMC

MBL06

1

pc

$26.40

$26.40

9

Soleniod Valve for CY-3

SMC

VF5120-5GB-03

1

pc

$390.80

$390.80

10

Soleniod Valve for CY-1, 2 and constant pressure for tank

SMC

SY3120-5GD-M5

4

pc

$242.80

$971.20

11

Mainfold

SMC

SS5Y 3-20-05

1

pc

$141.60

$141.60

12

Blanking Plate

SMC

SY3000-26 -9A

2

set

$10.40

$20.80

13

Self-seal fitting

SMC

KQH04-M5

12

pc

$7.60

$91.20

14

SMC

KQL04-M5

12

pc

$10.80

$129.60

15

SMC

KQH6-03S

6

pc

$10.40

$62.40

16

SMC

KQL06-03S

6

pc

$12.80

$76.80

17

Air Combination Set (Filter Regulator+Lubricator)

SMC

AC3010-03 /
AC 30A -03

1

set

$357.60

$357.60

18

Pressure gaug

SMC

R1/8DIN2999

3

pc

$30.00

$90.00

19

Silencer

SMC

AN103-01

1

pc

$13.20

$13.20

20

SMC

AN303-03

1

pc

$19.60

$19.60

21

Soft Nylon Tubing

SMC

TS0425B-20

1

roll ( 20m / B)

$71.20

$71.20

22

SMC

TS0604B-20

1

roll ( 20m / B)

$115.60

$115.60

23

Speed Controller (Elbow type)

SMC

AS 1201F -M5-4

5

pc

$35.60

$178.00

24

SMC

AS 3201F -03-6S

2

pc

$69.20

$138.40

25

Connector

SMC

KK13P -03M

1

pc

$12.40

$12.40

26

SMC

KK13S -03M

1

pc

$44.00

$44.00

27

SMC

KK13P -02F

1

pc

$12.40

$12.40

28

Flow Control valve

SMC

AS2201FE-01-04SK

2

pc

$76.40

$152.80

29

Pressure Rest valve

SMC

ARJ310FE-01-04

2

pc

$182.00

$364.00